Club Car Tune-up & Engine Specs
Club Car Tune-up and Engine Specs
1984 to 1991 Club Car 341cc KF-82 Engine
Piston to
Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .001 in.
Ring end Gap (all): .006 in.
Piston Pin to Piston Clearance: .002 in.
Connecting Rod Big End Side Play: .020 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .001 in.
Ring end Gap (all): .006 in.
Piston Pin to Piston Clearance: .002 in.
Connecting Rod Big End Side Play: .020 in.
Standard Crank Pin: 1.259
in.
Crank Pin Wear: .002 in.
Crank Pin Wear: .002 in.
KF-82 Valve Lash Specs
Valve clearance
for both intake and exhaust is .004 to .008 cold.
Check with engine
at TDC of compression stroke, make sure both valves are
closed.
To adjust first check your clearance
Tappet caps come in sizes .106”, .114”, .124”, .134”, .144”.
NOTE: To get the caps off you have to remove the cylinder.
To adjust first check your clearance
Tappet caps come in sizes .106”, .114”, .124”, .134”, .144”.
NOTE: To get the caps off you have to remove the cylinder.
KF-82 Torque Specs
Cylinder Bolts: 16-18 ft
lbs
Connecting Rod Bolts: 29-30 ft.
lbs.
Flywheel Nut: 60-65
ft lbsSpark Plug: 15-20
ft lbsCrankcase Bolts: 14-16
ft lbsCylinder Head Shroud: 8-10
ft lbsEngine Mounting Nuts: 25-30
ft
lbs1992 & Newer Club Car FE290
Engine
Standard Bore:
2.9949 in.
(76.070mm)
Piston to Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max
Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Piston to Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max
Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Standard Crank Pin: 1.3954
in. (35.444mm)
Crank Pin Wear: .002 in.
FE290 Tune-up Specs
Valve Clearance: .12mm (.0047")
Plug Gap: .028"-.031"
Ignition Coil Air Gap Standard.: .3mm (.012")
Air Gap Adjustment Range: .25mm-.4mm (.010"-.016")
Crank Pin Wear: .002 in.
FE290 Tune-up Specs
Valve Clearance: .12mm (.0047")
Plug Gap: .028"-.031"
Ignition Coil Air Gap Standard.: .3mm (.012")
Air Gap Adjustment Range: .25mm-.4mm (.010"-.016")
FE290 Torque Specs
Cylinder Head Bolts: 18 ft
lbs
Connecting Rod Bolts: 15 ft.
lbs.
Flywheel Nut: 63
ft lbsSpark Plug: 17
ft lbsCrankcase Bolts: 23
ft lbsFan Retaining Plate: 7.2
ft lbsFan Housing: 7.2
ft
lbs1995 & Newer Club Car FE350 Engine
Standard Bore: 3.2703 in. (83.067mm)
Standard Bore: 3.2703 in. (83.067mm)
Piston to
Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max
Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max
Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Standard Crank Pin: 1.4742
in. (37.444mm)
Crank Pin Wear: .002 in.
Crank Pin Wear: .002 in.
FE350 Tune-up Specs
Valve Clearance: No Valve Adjustment
Neccessary
Plug Gap:
.028"-.031"Ignition Coil Air Gap Standard.: .3mm (.012")
Air Gap Adjustment Range: .25mm-.4mm (.010"-.016")
FE350 Tune-up Specs
Cylinder Head Bolts: 18 ft lbs
Connecting Rod Bolts: 17 ft.
lbs.
Flywheel Nut: 101
ft lbsSpark Plug: 17
ft lbsCrankcase Bolts: 23
ft lbsFan Retaining Plate: 7.2
ft lbsFan Housing: 7.2
ft
lbs